OUR PRODUCT: GFRP REBAR

GFRP Rebar for Durable Concrete Reinforcement

Glass Fiber Reinforced Polymer Rebar — The Rust-Free Alternative to Steel

GFRP Rebar is a high-performance non-metallic composite reinforcement for concrete construction. Manufactured by embedding continuous high-strength glass fibers in a thermoset polymer resin matrix, it delivers tensile strength above 1000 MPa at 25% the weight of steel with 100% corrosion immunity.

High-strength GFRP composite rebar at Avenza Fiber Morbi plant
GFRP Composite Rebar Profile High-tensile helical ribs for superior concrete mechanical bonding
6mm to 25mm GFRP rebar diameter range actual view
Multi-Diameter Range (8 mm – 25 mm) High fiber volume ratio (> 75%) with zero rust vulnerability
Continuous pultrusion automated line at Morbi plant
Continuous Pultrusion Manufacturing Automated tensioning, resin saturation, and heated die curing
Bridge deck and coastal marine installation of GFRP rebar
Infrastructure Installation Grid Heavy civil bridge deck and marine coastal reinforcement tied in place
Finished GFRP rebar inventory and dispatch in Morbi
Plant Dispatch & Stockyard · Morbi Inspected, bundled, and tagged for prompt multi-tonnage project delivery
CORE MATERIAL PROPERTIES

Key Advantages

Unlike steel, GFRP does not rust. Its non-conductive nature also makes it useful where electrical conductivity or electromagnetic properties need to be considered.

High Tensile Strength

Over 1000 MPa guaranteed tensile strength, providing robust structural safety margins.

Corrosion Resistant

No rusting, and no cracking or spalling of surrounding concrete caused by iron oxide expansion.

Lightweight

About 25% of the weight of steel, minimizing logistics freight costs and physical worker fatigue.

Non-Conductive

Electrically non-conductive, with very low thermal conductivity and zero magnetic interference.

Durable

Long service potential in moisture, chloride, and chemical exposure when properly designed.

Easy to Handle & Transport

Simple to cut with standard blades, carry in bundles, and rapidly tie on site.

DIMENSIONS & UNIT WEIGHTS

Product Specifications

Seven standard bar diameters manufactured to exact pultrusion standards (IS 18256:2023 & ASTM D7957).

12 mm Nominal Diameter

Technical Specifications & Savings

GFRP Unit Weight: 0.250 kg/m
Steel Equivalent Unit Weight: 0.888 kg/m
Efficiency Ratio: ≈ 72% Weight Reduction
Tensile Strength: > 1000 MPa (Guaranteed)

Ideal for Highways, base slabs, bridge approach slabs, box culverts

Diameter Unit Weight Steel Weight (Equivalent) Tensile Strength Weight Savings
6 mm 0.065 kg/m 0.222 kg/m > 1000 MPa 70.7% lighter
8 mm 0.116 kg/m 0.395 kg/m > 1000 MPa 70.6% lighter
10 mm 0.175 kg/m 0.617 kg/m > 1000 MPa 71.6% lighter
12 mm 0.250 kg/m 0.888 kg/m > 1000 MPa 71.8% lighter
16 mm 0.450 kg/m 1.580 kg/m > 1000 MPa 71.5% lighter
20 mm 0.685 kg/m 2.470 kg/m > 1000 MPa 72.3% lighter
25 mm 1.070 kg/m 3.850 kg/m > 1000 MPa 72.2% lighter

*Need a specific size, length or quantity? Contact us for your requirement. Availability is confirmed at the time of enquiry.

OFFICIAL DOCUMENTATION

Product Catalog

Comprehensive technical datasheet, bar diameter specifications, certification data, and structural installation guidelines in one engineering reference.

Full 8 mm – 25 mm Diameters Detailed unit weights, packaging bundles & nominal cross-sectional areas
Physical & Mechanical Properties Guaranteed > 1000 MPa tensile strength, bond ratings & modulus data
ENGINEERING BENCHMARK

Avenza GFRP Rebar vs. Steel Rebar

Direct physical and mechanical property comparison for structural consultants, project engineers, and contractors.

Property Avenza GFRP Rebar Steel Rebar
Tensile Strength > 1000 MPa 500 MPa
Weight Approx. 25% of steel 100%
Corrosion Resistance Excellent (non-corrosive) Susceptible to corrosion in aggressive exposure
Electrical Conductivity Non-conductive Conductive
Thermal Conductivity Very low High
Shear Strength 120 MPa 170 MPa
Bond Strength 14 N/mm² 14 N/mm²
Density Approx. 1.9 t/m³ Approx. 7.8 t/m³

*Typical values. Please refer to the current Avenza product datasheet and test reports for project use.

Designing with GFRP: Important Note

GFRP and steel do not behave identically under load. GFRP is an elastic-brittle composite, not a ductile material like steel, so reinforcement ratios, serviceability, development and splice lengths, fire considerations and detailing must be designed specifically for GFRP rather than swapped one-for-one with steel.

Final selection and detailing should be based on project-specific engineering requirements and applicable design provisions. Our team is happy to share product information and technical data for engineer review.

STRATEGIC ADVANTAGES

Why Choose GFRP Rebar Over Steel

Six foundational engineering and lifecycle economic advantages proven across heavy infrastructure, coastal marine defense, and modern concrete construction.

01 · CORROSION IMMUNITY

100% Rust & Corrosion Immunity

GFRP composite contains zero ferrous metals. Because it cannot oxidize, it completely prevents internal concrete tensile cracking, rust expansion spalling, and costly structural rehabilitation.

100+ Years Service Life
02 · TENSILE STRENGTH

> 1000 MPa Tensile Capacity

Exceeds double the yield strength of traditional Fe500 steel reinforcement. Longitudinal high-grade glass fibers deliver immense tensile resistance for heavy structural loads.

2x Higher Tensile vs Fe500
03 · HANDLING & FREIGHT

75% Lighter Than Steel

At roughly 25% the density of steel, site crew can carry multiple bars by hand without crane reliance. Speeds up installation schedules by up to 40% and cuts freight shipping expense.

Up to 40% Faster Placement
04 · LIFECYCLE ECONOMICS

Drastic Lifecycle Savings

Eliminates recurring cathodic protection systems, epoxy maintenance, waterproof membranes, and premature structural slab replacements across multi-decade operational horizons.

Zero Cathodic Anode Costs
05 · HARSH ENVIRONMENTS

Resists Aggressive Media

Engineered specifically for coastal sea walls, chemical processing floors, sewage treatment clarifiers, marine jetties, and high-salinity groundwater sub-structures.

Chloride & Acid Proof
06 · ELECTRICAL NEUTRALITY

Signal Safe & Non-Conductive

100% electrically non-conductive and transparent to radio frequencies and magnetic fields. Imperative for hospital MRI suites, airport radar stations, and high-voltage substations.

Zero Induction Currents
CORROSION SPALLING ANALYSIS

The Problem with Steel Reinforcement

Steel has been the default for over a century, but its main weakness is corrosion. When steel rusts inside concrete, the rust occupies more volume than the original steel and can crack and spall the concrete from within.

INFRASTRUCTURE

Roads & Highways

Water, de-icing salts and changing weather lead steel to corrode, contributing to cracking and recurrent pothole repairs. GFRP does not rust, making it a strong option for slabs and pavements where corrosion is a concern.

SUB-STRUCTURES

Foundations

Foundations sit in constant contact with soil moisture and groundwater. Steel depends on cover, concrete quality and detailing for protection, and hidden corrosion is costly to fix. GFRP offers a non-corrosive option for base slabs.

AQUATICS

Swimming Pools

Pools stay in close contact with water, and some environments add sanitizing chemicals. Because GFRP does not rust, it can be considered for properly designed pool structures where corrosion resistance is a priority.

CONTAINMENT

Water Tanks

Water-retaining structures need durable reinforcement and careful control of cracking. GFRP's non-corrosive nature makes it a potential solution for suitable tanks, subject to structural design and detailing.

COASTAL / TRANSIT

Bridges

Bridge decks and components face repeated moisture and chloride exposure, and repairs are expensive and disruptive. GFRP can be considered for selected bridge applications where corrosion resistance is a key design consideration.

MANUFACTURING

Chemical Plants

Aggressive acid fumes, alkaline washdowns, and chemical leaks cause rapid degradation in carbon steel reinforcement. Non-metallic GFRP bars resist acidic environments without sacrificial anodes.

cta rebar backdrop
ORDER DIRECT FROM MORBI PLANT

Looking for GFRP Rebar for your project?

Request a comprehensive quotation with guaranteed delivery schedules and technical test certificates.